Add runtime UV protection toggle and treat near-zero sense as external power.

Per-pod NVS enable (default off) via UART/ESP-NOW/dashboard, and skip UV latch when LiPo ADC reads ~0 mV so USB/external supply still boots.

Co-authored-by: Cursor <cursoragent@cursor.com>
This commit is contained in:
2026-11-01 22:51:17 +01:00
co-authored by Cursor
parent c3b20887bf
commit 7f28a48a10
33 changed files with 1411 additions and 240 deletions
+76 -10
View File
@@ -19,15 +19,55 @@ static uint8_t s_charge_streak;
bool battery_uv_is_latched(void) { return pod_settings_is_uv_latched(); }
static bool channel_is_absent(uint32_t mv) {
return mv < BATTERY_UV_ABSENT_ADC_MV;
}
static bool channel_is_under(uint32_t mv) {
return !channel_is_absent(mv) && mv < BATTERY_UV_ADC_MV;
}
static void log_lipo_reading(const char *ctx, const board_lipo_reading_t *reading) {
if (reading == NULL) {
return;
}
ESP_LOGI(TAG,
"%s LIPO1 %s %lu mV LIPO2 %s %lu mV", ctx,
reading->lipo1_valid ? "ok" : "n/a",
(unsigned long)reading->lipo1_mv, reading->lipo2_valid ? "ok" : "n/a",
(unsigned long)reading->lipo2_mv);
}
bool battery_uv_reading_is_external(const board_lipo_reading_t *reading) {
if (reading == NULL) {
return false;
}
bool any_valid = false;
if (reading->lipo1_valid) {
any_valid = true;
if (!channel_is_absent(reading->lipo1_mv)) {
return false;
}
}
if (reading->lipo2_valid) {
any_valid = true;
if (!channel_is_absent(reading->lipo2_mv)) {
return false;
}
}
return any_valid;
}
bool battery_uv_reading_is_under(const board_lipo_reading_t *reading) {
if (reading == NULL) {
return false;
}
if (reading->lipo1_valid && reading->lipo1_mv < BATTERY_UV_ADC_MV) {
if (reading->lipo1_valid && channel_is_under(reading->lipo1_mv)) {
return true;
}
if (reading->lipo2_valid && reading->lipo2_mv < BATTERY_UV_ADC_MV) {
if (reading->lipo2_valid && channel_is_under(reading->lipo2_mv)) {
return true;
}
return false;
@@ -38,25 +78,39 @@ bool battery_uv_reading_is_charged(const board_lipo_reading_t *reading) {
return false;
}
bool any_valid = false;
if (reading->lipo1_valid) {
any_valid = true;
bool any_pack = false;
if (reading->lipo1_valid && !channel_is_absent(reading->lipo1_mv)) {
any_pack = true;
if (reading->lipo1_mv < BATTERY_CHARGE_ADC_MV) {
return false;
}
}
if (reading->lipo2_valid) {
any_valid = true;
if (reading->lipo2_valid && !channel_is_absent(reading->lipo2_mv)) {
any_pack = true;
if (reading->lipo2_mv < BATTERY_CHARGE_ADC_MV) {
return false;
}
}
return any_valid;
return any_pack;
}
bool battery_uv_evaluate_boot(void) {
if (!pod_settings_is_uv_enabled()) {
ESP_LOGI(TAG, "UV protection disabled — normal boot");
return false;
}
board_lipo_reading_t reading;
board_input_read_lipo(&reading);
log_lipo_reading("boot check", &reading);
if (battery_uv_reading_is_external(&reading)) {
ESP_LOGI(TAG, "near-zero LiPo sense — external supply, normal boot");
if (pod_settings_is_uv_latched()) {
pod_settings_clear_uv_latched();
}
return false;
}
if (pod_settings_is_uv_latched() && battery_uv_reading_is_charged(&reading)) {
ESP_LOGI(TAG, "charged — clearing UV latch");
@@ -78,12 +132,19 @@ bool battery_uv_evaluate_boot(void) {
}
void battery_uv_poll(const board_lipo_reading_t *reading) {
if (reading == NULL || pod_settings_is_uv_latched()) {
if (reading == NULL || !pod_settings_is_uv_enabled() ||
pod_settings_is_uv_latched()) {
return;
}
if (battery_uv_reading_is_external(reading)) {
s_uv_streak = 0;
return;
}
if (battery_uv_reading_is_under(reading)) {
s_uv_streak++;
log_lipo_reading("under-voltage", reading);
ESP_LOGW(TAG, "under-voltage sample %u/%u", (unsigned)s_uv_streak,
(unsigned)UV_DEBOUNCE_SAMPLES);
if (s_uv_streak >= UV_DEBOUNCE_SAMPLES) {
@@ -109,8 +170,13 @@ void battery_uv_run_mode(void) {
while (1) {
board_lipo_reading_t reading;
board_input_read_lipo(&reading);
log_lipo_reading("energy-save", &reading);
if (battery_uv_reading_is_charged(&reading)) {
if (battery_uv_reading_is_external(&reading)) {
ESP_LOGI(TAG, "external supply — clearing UV latch and restarting");
pod_settings_clear_uv_latched();
pod_schedule_restart();
} else if (battery_uv_reading_is_charged(&reading)) {
s_charge_streak++;
ESP_LOGI(TAG, "charge sample %u/%u", (unsigned)s_charge_streak,
(unsigned)UV_DEBOUNCE_SAMPLES);