powerpods/main/board_input.c
simon 3cb0b5bbe9 Add LiPo battery monitoring with ESP-NOW cache and dashboard API.
Slaves report pack voltages every 30s; the master caches them for fast
BATTERY_STATUS reads. goTool exposes REST/WebSocket and shows values in
the dashboard, with a nanopb fix so optional lipo submessages encode.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-05-29 20:14:28 +02:00

214 lines
5.5 KiB
C

#include "board_input.h"
#include "powerpod.h"
#include "driver/gpio.h"
#include "esp_adc/adc_oneshot.h"
#include "esp_log.h"
#include "freertos/FreeRTOS.h"
#include "freertos/idf_additions.h"
#include "freertos/queue.h"
#include <string.h>
static const char *TAG_BTN = "[BTN]";
static const char *TAG_LIPO = "[LIPO]";
#define LIPO_SAMPLE_INTERVAL_MS 10000
#define BUTTON_QUEUE_LEN 4
#define BUTTON_DEBOUNCE_MS 80
#define LIPO_ADC_FULL_SCALE_MV 3300
#define LIPO_ADC_MAX_RAW 4095
static QueueHandle_t s_button_queue;
static adc_oneshot_unit_handle_t s_adc;
static bool s_lipo1_ok;
static bool s_lipo2_ok;
static adc_channel_t s_lipo1_ch;
static adc_channel_t s_lipo2_ch;
static esp_err_t adc_init_channel(int gpio, adc_channel_t *out_ch, bool *out_ok) {
adc_unit_t unit;
esp_err_t err = adc_oneshot_io_to_channel(gpio, &unit, out_ch);
if (err != ESP_OK) {
ESP_LOGW(TAG_LIPO, "GPIO%d not an ADC channel: %s", gpio, esp_err_to_name(err));
*out_ok = false;
return err;
}
if (unit != ADC_UNIT_1) {
ESP_LOGW(TAG_LIPO, "GPIO%d on ADC unit %d (expected ADC1)", gpio, (int)unit);
}
adc_oneshot_chan_cfg_t chan_cfg = {
.atten = ADC_ATTEN_DB_12,
.bitwidth = ADC_BITWIDTH_DEFAULT,
};
err = adc_oneshot_config_channel(s_adc, *out_ch, &chan_cfg);
if (err != ESP_OK) {
ESP_LOGW(TAG_LIPO, "ADC config GPIO%d failed: %s", gpio, esp_err_to_name(err));
*out_ok = false;
return err;
}
*out_ok = true;
return ESP_OK;
}
static uint32_t raw_to_mv(int raw) {
if (raw < 0) {
return 0;
}
return (uint32_t)((raw * LIPO_ADC_FULL_SCALE_MV) / LIPO_ADC_MAX_RAW);
}
static void sample_one_channel(adc_channel_t ch, bool ok, uint32_t *mv_out,
bool *valid_out) {
*valid_out = false;
*mv_out = 0;
if (!ok || s_adc == NULL) {
return;
}
int raw = 0;
if (adc_oneshot_read(s_adc, ch, &raw) == ESP_OK) {
*valid_out = true;
*mv_out = raw_to_mv(raw);
}
}
void board_input_read_lipo(board_lipo_reading_t *out) {
if (out == NULL) {
return;
}
memset(out, 0, sizeof(*out));
sample_one_channel(s_lipo1_ch, s_lipo1_ok, &out->lipo1_mv, &out->lipo1_valid);
sample_one_channel(s_lipo2_ch, s_lipo2_ok, &out->lipo2_mv, &out->lipo2_valid);
}
static void lipo_monitor_task(void *param) {
(void)param;
ESP_LOGI(TAG_LIPO, "monitor task (interval %d ms)", LIPO_SAMPLE_INTERVAL_MS);
while (1) {
board_lipo_reading_t reading;
board_input_read_lipo(&reading);
ESP_LOGI(TAG_LIPO,
"LIPO1 GPIO%d %s %lu mV LIPO2 GPIO%d %s %lu mV",
V_LIPO_1_GPIO, reading.lipo1_valid ? "ok" : "n/a",
(unsigned long)reading.lipo1_mv, V_LIPO_2_GPIO,
reading.lipo2_valid ? "ok" : "n/a",
(unsigned long)reading.lipo2_mv);
vTaskDelay(pdMS_TO_TICKS(LIPO_SAMPLE_INTERVAL_MS));
}
}
static void IRAM_ATTR button_isr(void *arg) {
(void)arg;
uint8_t one = 1;
BaseType_t wake = pdFALSE;
if (s_button_queue != NULL) {
xQueueSendFromISR(s_button_queue, &one, &wake);
if (wake) {
portYIELD_FROM_ISR();
}
}
}
static void button_task(void *param) {
(void)param;
uint8_t evt;
while (1) {
if (xQueueReceive(s_button_queue, &evt, portMAX_DELAY) != pdTRUE) {
continue;
}
vTaskDelay(pdMS_TO_TICKS(BUTTON_DEBOUNCE_MS));
if (gpio_get_level(TASTER_GPIO) == 0) {
ESP_LOGI(TAG_BTN, "pressed (GPIO%d)", TASTER_GPIO);
}
}
}
static esp_err_t init_button(void) {
if (V_LIPO_2_GPIO == TASTER_GPIO) {
ESP_LOGW(TAG_BTN,
"GPIO%d shared with V_LIPO_2 — button only, no ADC on that pin",
TASTER_GPIO);
}
s_button_queue = xQueueCreate(BUTTON_QUEUE_LEN, sizeof(uint8_t));
if (s_button_queue == NULL) {
return ESP_ERR_NO_MEM;
}
gpio_config_t cfg = {
.pin_bit_mask = 1ULL << TASTER_GPIO,
.mode = GPIO_MODE_INPUT,
.pull_up_en = GPIO_PULLUP_ENABLE,
.pull_down_en = GPIO_PULLDOWN_DISABLE,
.intr_type = GPIO_INTR_NEGEDGE,
};
ESP_ERROR_CHECK(gpio_config(&cfg));
esp_err_t err = gpio_install_isr_service(0);
if (err != ESP_OK && err != ESP_ERR_INVALID_STATE) {
return err;
}
err = gpio_isr_handler_add(TASTER_GPIO, button_isr, NULL);
if (err != ESP_OK) {
return err;
}
if (xTaskCreate(button_task, "btn", 2048, NULL, 2, NULL) != pdPASS) {
return ESP_ERR_NO_MEM;
}
ESP_LOGI(TAG_BTN, "ready GPIO%d (active low)", TASTER_GPIO);
return ESP_OK;
}
static esp_err_t init_lipo_adc(void) {
adc_oneshot_unit_init_cfg_t init_cfg = {
.unit_id = ADC_UNIT_1,
};
esp_err_t err = adc_oneshot_new_unit(&init_cfg, &s_adc);
if (err != ESP_OK) {
ESP_LOGW(TAG_LIPO, "ADC init failed: %s", esp_err_to_name(err));
return err;
}
adc_init_channel(V_LIPO_1_GPIO, &s_lipo1_ch, &s_lipo1_ok);
if (V_LIPO_2_GPIO == TASTER_GPIO) {
ESP_LOGW(TAG_LIPO, "LIPO2 on GPIO%d skipped (button uses same pin)",
V_LIPO_2_GPIO);
s_lipo2_ok = false;
} else {
adc_init_channel(V_LIPO_2_GPIO, &s_lipo2_ch, &s_lipo2_ok);
}
if (!s_lipo1_ok && !s_lipo2_ok) {
adc_oneshot_del_unit(s_adc);
s_adc = NULL;
return ESP_FAIL;
}
if (xTaskCreate(lipo_monitor_task, "lipo_mon", 3072, NULL, 1, NULL) != pdPASS) {
return ESP_ERR_NO_MEM;
}
return ESP_OK;
}
esp_err_t board_input_init(void) {
esp_err_t err = init_button();
if (err != ESP_OK) {
ESP_LOGW(TAG_BTN, "init failed: %s", esp_err_to_name(err));
}
err = init_lipo_adc();
if (err != ESP_OK) {
ESP_LOGW(TAG_LIPO, "init failed: %s", esp_err_to_name(err));
}
return ESP_OK;
}